FDXX75
If you're crushing the pellets you're using too much seating pressure when you seat the bullet. The reason the pellets have the hole, and the reason they are smaller than bore diameter, is to control the burn pattern when the pellets ar ignited. Crushing the pellets is a bad thing. Seat the bullet only until you feel it contact the pellet.
Pyrodex doesn't create a crud ring because it if a different formulation than 777. It even has a small amount of black powder on the bottom of the pellet to insure better ignition. This darker colored powder should be seated toward the primer.
It also doesn't matter if you're shooting Power Belts or sabots, 777 will make the crud ring. If you want any accuracy from shot to shot you must remove the crud ring so the bullet can be seated to the same depth each time.
Regular 209 primers will push the pellets and bullet up the barrel a fraction before it ignites. That's why Winchester and Remington make special ML primers. They have a reduced amount of ignition chemical in them to stop this problem.
If you use the new Blackhorn 209 powder, do not use the reduced power 209 ML primers. Blackhorn is harder to ignite and needs the full powered 209 primers. You can not ignite them with a No. 11 percussion cap. Thus the "209" in the name.
Someone, I believe it's Knight, makes a breech plug with a ported tube that extends half way into the holes in the 777 pellets. Supposedly this stops the crud ring from forming. If this is true then the crud ring is formed because of the burn pattern of the pellets. Maybe some flutes in the hole, like those inside solid propellent rocket motors, could be used to change the burn pattern enough to stop the ring. Just a thought. I'm not a rocket scientist, but I did stay at a Holiday Inn Express last night.
